Posts Tagged ‘ 3d printing

New 3d print: Me

pavey_3d

I suppose my 3d ego is finally complete, I successfully printed my own bust (on my Makerbot Replicator 1):  A buddy at work brought in his iSense scanner (for iPad) and I was interested to see the quality of scan it would produce:  About what I expected based on the hardware (Xbox3 360 Kinect/Primesense Carmine), equivalent to my kinect scanner & Skanect:  Not great for fine detail, but consumer-level industry standard.  I modeled the base in Audodesk 123D design.

Next up, everyone will get Christmas ornaments of my head…

New 3d print / sandcast: SHG belt buckle

Belt buckles seem like the perfect intersection of 3d printing and sand casting:  They’re relatively small, so they print quickly, and don’t take a lot of material to cast.  Plus, they’re mainly “one sided” objects, meaning you don’t need to split them for a two part cast, and generally need no special supports when printing.

As my first attempt, I used the logo of the company I work for, Sledgehammer Games.  Modeled in Maya, it printed in  a couple hours on my Makerbot Replicator (in PLA), and cast (in aluminum) with no problem.

It looks a bit warped in the below pic, but trust me, it’s symmetrical 😉

shg_buckle_facy

New 3D print : SHG recognition coin holders

At Sledgehammer Games, we have a great way of recognizing those around us by giving out special coins.  The recognition could be for anything:  Hard work, a new tool, helping out, etc.

Many people have collected a number of coins over the years, and I wanted a way to show them off, other than stacks on their desks.  I came up with the below design as a response to that:  The sledgehammer and text were modeled in Autodesk Maya, and the whole thing was Booleaned together along with the hexagonal base in Tinkercad.  Each holder took 5.5 hours on my Makerbot Replicator (1) to print (2 shells, 10% infill, variety of colors in PLA), and then I put them through a two-step paint process to make them look a bit more… weathered.

They were a hit at work, and personally it was crazy to see my printer going 24/7 for over a week without a hitch.

New 3D print: Hanger Divider

The Mrs. & I were at a “container store” looking for home goods. Saw a 4-pack of hanger dividers for $12. That seemed like a crazy price to pay, so I decided to make my own.
Modeled in Autodesk Fusion 360. The hook has an ID of 40mm, which fits smaller metal, and larger wooden rods. Based on my print settings, it weighs 26g (and takes about an hour to print on my Makerbot Replicator 1), so based on the price I paid for filament, it works out to about a buck each.

Head over to Thingiverse to download the files for print and get more info.

New 3d print: Lumihedron

My previous “Dodecahedron” print was a trial run for making something bigger.  From my GeoLight print a year and a half ago, I’ve found the idea of making lighting via 3d-printing fascinating. Lumihedron is my current exploration.

You can download it for print over on Thingiverse.

Fully printed its diameter is just under 10″:  I designed a single pentagonal volumes to nearly fill the build plate on my Makerbot Replicator (1).  Each  volume took 4 hours to print * 12 prints = 48 hours of print time.  All PLA.

The whole fixture is held together via zip-ties except the bottom pentagon:  It’s held by neodymium magnets embedded into the print itself, held in place by super-glue:  By removing it, you can  replace the light.  A 60 watt Cree LED bulb is screwed into a repurposed shop-light from Home Depot fits perfectly in the top, while a custom printed clamp screws onto the base holding it in place.

I painted six of the twelve pentagons matte black on the outside, and gloss-white on the inside.  While looking pretty cool in person, they don’t photograph well, so have been turned away from the camera in all the below shots (you can see them in the window reflections though).  The other twelve pentagons are natural PLA.

I designed it in Autodesk Fusion 360, to help teach myself the software, going through 5 different revisions.  I’ve been enjoying the software, except the weekend where the cloud service went down and I couldn’t access any of my work:  They really need fix that ‘obstacle’ to design.

Really enjoyable & fulfilling project.

lumihedron_tableFar_fancy2

lumihedron_endtable_fancy lumihedron_tableClose_fancy